The Process
As I'm explaining the process (or methods) I used I will include pictures from working on the entire car and working on just the rear bumper (make sure to click on them to view a larger size). Both pieces where not done at the same time. In fact, the rear bumper was done after I finished the car since I was waiting for it to arrive. You will notice in the pictures that the results are slightly better because I didn't rush. Everything was done outdoors during the summertime with low humidty. On average humidity was 60% and temperatures ranged from 65-70 degrees (F). I don't recommend trying this if humidity is above 80%.
Day 1:
I start of by cleaning the car free of loose dirt. I also did the same for the rear bumper, which was a separate piece from the one on the car. If you happen to have any tar or adhesive on stuck on your car, I suggest you clean that off throughly before continuing.
After that, I started to wetsand the car with 400 grit sandpaper. Make sure that both the surface and the sandpaper are wet. Due to the location of my car, I was limited to using a bucket of water and a spray bottle to assure the surface and sandpaper was wet. As I was wetsanding, I noticed the only the clearcoat was coming off and leaving a chalk residue. By this time I was telling myself "WTF am I doing? Damnit..oh well I have to keep going." This took me roughly two hours and when I was done I was exhausted and my car looked really crappy.
Day 2:
Your properly wondering why I didn't clean of the residue. Well, believe it or not, I had to drive my car to take care of an emergency. No time to spare I drove my car as is, and man did I get some looks. So if you try this out...make sure you have another car to drive. Anyways, I clean up the car with mild soap and water. Once it dried, I started to clean the car with mineral spirits to assure I removed any grease. After that I took a cheese cloth to remove any fine dust particles (remember I'm doing this outside). Besides removing the seals, I just taped over them with the painter's tape and covered the windows with newspaper. I only did this because it would have taken awhile to take off the seals, and I was tight on time. I strongly recommend you remove the seals for better results. I also fit garabage bags over the wheels. After this was done I began to mix the paint and rolled it onto the car.
Here is the tricky part about mixing the paint...there is no definate formula to follow. It's difficult to explain, but I started off with one part paint and two parts mineral spirits then added more mineral spirits until the paint was the same thickness as milk. Once the paint is mixed, I pour some into the tray and soak the roller. The paint is very thin and runs alot when you start rolling. What I did was roll the paint over a certain length and then catch the runs with the roller and spread the paint as much as possible to level it out. I also came across mini bubbles, but those evenutally popped as the paint self-leveled. Very sparsely did I have to resoak the roller with paint. To save the foam roller for future use, I wrapped it with plastic food wrap.
Day 3:
I wipe the car (and rear bumper) free of dust using a cheese cloth. After that I roll on second coat. For the car, I let the paint dry roughly nine hours and proceed to roll on the third coat. This is where I rushed because its ideal to wetsand the second coat with 600 grit before proceeding with the third coat. Also the drying time could have been longer as I was initially doing at roughly 20 hours. As for the rear bumper, I rolled on the second coat and left it alone. The color doesn't show until the third coat.
Day 4:
On the car, I wetsand the third coat with 600 grit sandpaper. Rinse with water, then I wipe any dust with a cheese cloth. After that I proceed to roll on the fourth coat. By this time the color shows and I get some reflection. As for the rear bumper, I sand the second coat with 600 grit sandpaper (the ideal route), clean (as I did with the car) and roll on the third coat. The main reason your sanding between every two coats (ideally) is to get rid of runs and orange peel you might come across.
Day 5:
The night before, I get a notice from HOA to move my car or else it would be towed. Rather than hunting them down and explaining my case, I moved my car the following morning to my friend's house. Thank goodness he was off the following days or else I would have been SOL. The car was looking good, but I don't recommend you stop on the fourth coat. Also since the paint was semi-sticky, dust and bugs got stuck on the paint while driving it. It was no problem because I had to sand down that coat anyways with 800 grit sandpaper. After that I rolled on the fifth coat. As for the rear bumper, that was done right in front of my house.. so HOA can't say jack. I rolled the fourth coat onto the bumper and it was looking damn good.
Day 6:
By this time, my car was in my friend's garage. With no time to spare, I rolled on the sixth and finally coat. As for the rear bumper, I wetsanded it with 800 grit sandpaper and rolled on the fifth coat.
Day 7:
The car was completely dry and I was able to drive it back home. I didn't get a chance to do a final wetsand with 1000 grit sandpaper, but I do like the results so far. Orange peel is noticeable since I didn't sand between every two coats, starting with 600->800->1000. As for the rear bumper, I had better results because I took my time and did the proper wetsanding between coats.
![[Image: rb_sixth.jpg]](http://i132.photobucket.com/albums/q7/SimpleS14/S14/writeup/rollerpj/rb_sixth.jpg)